It has been 5 years since I started on this journey. It has been a most enjoyable time. I have made thousands of unique items. Last year alone, my work tripled! This caught me by surprise and come Christmas I was quite overwhelmed. Instead of making 4-5 items a week, I was making 30-40 items a week. Instead of making 12 boxes a year, I made 60 boxes. Now most folks say “That’s great!” or “Congratulations!” and it really is great except for the fact that I can only realistically make 20 items a week. The shop in in shambles and scrap wood and dust are becoming a real issue not to mention a health hazard. So I am constantly falling behind and the waiting list grows longer and longer. These are good problems to have as problems go but I feel bad that I have lost some customers and some orders because I just could not get to everyone on time. My friends and family say “Hire some help!”. I am not sure I could find anyone to work in Chaos the way I do. So what can be done? How can I maintain the hands on personal handmade quality and keep up with increasing demand? There is also the issue of burn out and I am tired and I have neglected some health issues for too long. I have worked 7 days a week for more than 6 months now and I worry that inspiration and passion may wane. Growing pains to be sure.
I have decided that I need to change my ways of working. I have always made each item from start to finish. I need to make multiple items and complete the heavy work (milling, sizing,planning) ahead of time and work from an inventory of plaques and boxes that are ready for assembly, engraving and finishing. In the past I built up an inventory of 10-20 plaques and 6 boxes to prepare for Christmas. These were gone before Thanksgiving and I was back in the catch up game. Perhaps if I have 60-75 plaques and 20 boxes I would be in better shape and would replenish this inventory once a month. This will take some time and much work, not to mention some new tooling,shop layout and storage. Of course this will also mean that special custom sizes will have to be on a “As Available” basis.
Therefore, I have decided to close Fishers Laser Carvers for Remodeling effective May 23rd through September 2nd, 2014. This is to remodel the shop, build an inventory and instal a state of the art dust collection and air filtration system. Tools need sharpened, machines need tune ups and I need a break. This is going to be expensive. I have several new items and new methods in mind. The idea here is not to stop making but expand production. So I am leaving for a little bit. You can still contact me as I will be around. I will return, better able to take care of my wonderful clients in a more timely fashion. In the words of the The Tempos, “I Will See you in September”.